Alternators
Alternators
Alternator (or synchronous generator) is an AC rotating machine that converts mechanical energy into alternating current electrical energy at a specific voltage and frequency.
1. Generated EMF and Design Equations
- Pitch Factor (\(k_p\)): ratio of coil pitch emf to full pitch emf
- Distribution Factor (\(k_d\)): ratio of vector sum to arithmetic sum of induced emfs
- Coil Span: distance between two sides of a coil in slots
Pitch Factor and Slot Angle
Where: \(k_p\) = pitch factor or coil span factor, \(\text{pitch}\) = fractional pitch, \(\delta\) = slot angle (deg)
Distribution Factor
Where: \(k_d\) = belt factor or distribution factor, \(n\) = number of slots per pole per phase, \(\delta\) = slot angle (deg)
Generated EMF Per Phase (Design Equation)
Where: \(E_p\) = generated emf per phase (V), \(k_p\) = pitch factor, \(k_d\) = distribution factor, \(f\) = frequency (Hz), \(\phi\) = flux per pole (Wb), \(Z\) = number of conductors in series per phase
EE Board April 1997
Example. A 6-pole, 3-phase AC generator has 72 slots, the coil span is 12. What is the pitch factor?
Solution.
Answer: \(1.000\)
2. Frequency of Generated EMF
- Synchronous Speed: speed of rotor rotation tied directly to supply frequency
- Frequency Dependency: proportional to number of field poles and rotor speed
Frequency Equation
Where: \(f\) = frequency (Hz), \(P\) = number of poles, \(N\) = speed of rotor rotation (rpm)
EE Board October 1980
Example. What is the speed of a \(100\ \text{kW}\), \(230\ \text{V}\), three-phase, four-pole, \(60\ \text{Hz}\) alternator?
Solution.
Answer: \(1800\ \text{rpm}\)
3. Generated EMF Per Phase (Electric Circuit Relationship)
- Lagging Power Factor: armature current lags phase voltage by angle \(\theta\)
- Leading Power Factor: armature current leads phase voltage by angle \(\theta\)
- Unity Power Factor: armature current is in phase with terminal voltage
Generated EMF Per Phase (Scalar Relation)
Where: \(E_p\) = generated emf per phase (V), \(V_p\) = load voltage per phase (V), \(I_p\) = armature current per phase (A), \(R_a\) = armature winding resistance per phase (\(\Omega\)), \(X_{L\text{a}}\) = inductive reactance of armature winding per phase (\(\Omega\)), \(\alpha\) = angle between \(E_p\) and \(I_p\) (deg), \(+ I_p X_{L\text{a}}\) if pf is lagging, \(- I_p X_{L\text{a}}\) if pf is leading
Generated EMF Per Phase (Complex Format)
Where: \(E_p\) = generated emf per phase (V), \(V_p\) = terminal phase voltage (V), \(I_p\) = armature phase current (A), \(\delta\) = power angle between \(E_p\) and \(V_p\) (deg), \(+\theta\) if pf is leading, \(-\theta\) if pf is lagging
EE Board April 1995
Example. A \(1200\ \text{kVA}\), \(6600\ \text{V}\), 3-phase Y-connected alternator has \(R_a = 0.40\ \Omega\) and \(X_s = 6\ \Omega\) per phase. It delivers rated current at \(0.80\) lagging power factor. What will be the terminal voltage for the same excitation and current at \(0.80\) leading power factor?
Solution.
Answer: \(7898\ \text{V}\)
4. Short Circuit Test on Alternators
- Armature Shorted: terminals 1, 2, 3 shorted through an ammeter
- Field Current: reduced field current applied to obtain rated armature current
Short Circuit Test Current
Where: \(I_{\text{sc}}\) = short circuit armature current per phase (A), \(A\) = ammeter reading during the test (A)
5. Open Circuit Test on Alternator
- Open Terminals: armature terminals left open-circuited with line voltmeter
- Excitation: field current set to same value as short circuit test
Open Circuit Test Voltage
Where: \(E_{\text{oc}}\) = open circuit voltage per phase (V), \(V\) = voltmeter reading during the test (V)
6. Alternator Parameters Derived from Test
- DC Resistance Test: ohmic resistance measured between any two terminals
- Effective Resistance: AC resistance obtained by multiplying DC resistance by 1.25 to 1.75
- Synchronous Impedance: total internal per-phase opposition to current flow
DC Resistance Per Phase
Where: \(R_a\) = DC armature resistance per phase (\(\Omega\)), \(R_t\) = terminal DC resistance ohmmeter reading (\(\Omega\))
Synchronous Impedance and Reactance
Where: \(Z_s\) = synchronous impedance per phase (\(\Omega\)), \(X_s\) = synchronous reactance per phase (\(\Omega\)), \(R_a\) = effective armature resistance per phase (\(\Omega\)), \(E_{\text{oc}}\) = open circuit voltage per phase (V), \(I_{\text{sc}}\) = short circuit armature current per phase (A)
EE Board October 1980
Example. A \(10\ \text{kVA}\), \(110\ \text{V}\), 3-phase, 4-wire alternator generates \(70\ \text{V}\) per phase on open circuit. If the synchronous impedance per phase is \(0.2\ \Omega\), find the short-circuit current in each phase.
Solution.
Answer: \(350\ \text{A}\)
7. Per Unit Values of the Alternator Parameters
- Base Impedance: reference impedance derived from rated voltage and kVA
- Per Unit System: dimensionless ratios of actual parameters to base values
Per Unit Parameters
Where: \(S_{\text{base}}\) = rated apparent power per phase (VA), \(V_{\text{base}}\) = rated voltage per phase (V), \(I_{\text{base}}\) = rated armature current per phase (A), \(Z_{\text{base}}\) = base impedance per phase (\(\Omega\)), \(R_{\text{pu}}\) = per-unit resistance, \(X_{\text{pu}}\) = per-unit reactance, \(Z_{\text{pu}}\) = per-unit impedance
EE Board October 1994
Example. A \(30\ \text{MVA}\), \(15\ \text{kV}\) three-phase alternator has unit per-unit impedance. What is its per phase nominal base impedance?
Solution.
Answer: \(7.5\ \text{ohms}\)
8. Voltage Regulation
- Definition: percentage rise in terminal voltage when full load is removed
- Lagging Load: positive voltage regulation (terminal voltage drops under load)
- Leading Load: negative voltage regulation possible due to capacitive boost
Voltage Regulation
Where: \(E_p\) = no-load terminal voltage per phase (V), \(V_p\) = full-load terminal voltage per phase (V), \(\theta\) = power factor angle (deg), \(\%\text{IR}\) = percent resistance drop, \(\%\text{IX}\) = percent reactance drop, \(+\%\text{IX}\) if pf is lagging, \(-\%\text{IX}\) if pf is leading
Example. A \(2500\ \text{kVA}\), \(6600\ \text{V}\) synchronous turbo alternator operates at full load and \(0.8\) pf lagging. \(X_s = 10.4\ \Omega/\text{phase}\) and \(R_a = 0\). Calculate the percentage voltage regulation.
Solution.
Answer: \(45.88\%\)
9. Power Developed in the Armature Per Phase
- Power Angle (\(\delta\)): angle between generated emf \(E_p\) and terminal voltage \(V_p\)
- Maximum Power Limit: occurs when power angle \(\delta = 90^\circ\)
Power Developed Per Phase
Where: \(P_d\) = power developed per phase (W), \(P_{d,\text{max}}\) = maximum power developed per phase (W when \(\delta = 90^\circ\)), \(E_p\) = generated emf per phase (V), \(V_p\) = terminal voltage per phase (V), \(X_s\) = synchronous reactance per phase (\(\Omega\)), \(\delta\) = power angle or torque angle (deg)
10. Power Losses and Efficiency
- Stator Copper Loss: \(I^2 R\) loss in stator armature windings
- Rotational Losses: core loss, friction, windage, and ventilation losses
- Field Copper Loss: excitation loss in rotor field winding
Power Losses and Efficiency
Where: \(\eta\) = efficiency (\%), \(P_{\text{out}}\) = output power (W), \(P_{\text{losses}}\) = total power losses (W), \(P_{\text{cu}}\) = armature copper loss (W), \(P_{\text{fw}}\) = friction and windage loss (W), \(P_{\text{core}}\) = core loss (W), \(P_f\) = field loss (W), \(P_v\) = ventilation loss (W)
Output and Loss Formulas
Where: \(V_L\) = line-to-line voltage (V), \(I_L\) = line current (A), \(I_p\) = phase current (A), \(R_a\) = armature resistance per phase (\(\Omega\)), \(\cos\theta\) = load power factor, \(I_f\) = field current (A), \(R_f\) = field resistance (\(\Omega\)), \(V_f\) = field voltage (V)
11. Armature Copper Losses at Any Size of Load
- Variable Loss: copper loss varies directly as square of load current
- Fractional Load: ratio of actual load kW/kVA to rated full load
Copper Losses at Any Load
Where: \(x\) = fractional loading or percentage loading on the alternator, \(P_{\text{cu}_x}\) = copper losses at \(x\) load (W), \(P_{\text{cu}_{\text{FL}}}\) = full load copper losses (W)
12. Governor’s Speed Regulation
- Governor Droop: drop in prime mover speed from no-load to full-load
- Speed Regulation: percentage speed rise when full load is disconnected
Governor’s Speed Regulation (GSR)
Where: \(\text{GSR}\) = governor’s speed regulation, \(N_{\text{NL}}\) = no-load speed (rpm), \(N_{\text{FL}}\) = full-load speed (rpm), \(f_{\text{NL}}\) = no-load frequency (Hz), \(f_{\text{FL}}\) = full-load frequency (Hz)
13. Characteristic Triangle of an Alternator
- Governor Droop Slope: slope of frequency versus power load curve
- Linear Characteristic: assumes straight-line droop from no-load to full-load
Droop Slope Relations
Where: \(\Delta f\) = change in frequency due to change in load (Hz), \(\Delta P\) = change in power load (kW or MW), \(P_{\text{FL}}\) = power rating of alternator (kW or MW), \(\text{GD}\) = governor’s droop, \(\text{GSR}\) = governor’s speed regulation
14. Parallel Operation of Alternators
- Voltage Condition: bus voltage magnitude must equal alternator terminal voltage
- Frequency Condition: operating frequency of incoming machine must match bus frequency
- Phase Sequence: phase sequence of incoming alternator must match running bus
14.1 Case 1
- External Characteristics Given: kW ratings, speed regulations, and bus load given
- Frequency Droop Slope: load division governed by prime mover speed regulation
Parallel Load Sharing (Case I)
Where: \(\Delta P\) = change in total bus load (kW), \(\Delta P_a, \Delta P_b\) = change in load for alternators A and B (kW), \(f\) = frequency prior to load change (Hz), \(f_{\text{new}}\) = frequency after load change (Hz)
EE Board March 1998
Example. Two alternators driven by shunt motors with speed droops of \(3\%\) and \(4\%\) operate in parallel carrying \(50\ \text{kW}\) each. What are the resulting loads if an additional \(50\ \text{kW}\) load is switched on?
Solution.
Answer: \(78.57\ \text{kW}\ \text{and}\ 71.43\ \text{kW}\)
14.2 Case 2
- Load Sharing Given: individual load kW, power factors, or currents specified
- Vector Summation: total complex current and power equal sum of individual shares
Parallel Load Sharing (Case II)
Where: \(P\) = real power (W), \(S\) = apparent power (VA), \(I\) = current (A), \(+\theta\) for leading pf, \(-\theta\) for lagging pf
Example. Two 3-phase alternators operated in parallel supply a total system load of \(1050\ \text{kW}\) at \(75\%\) lagging power factor. Alternator A carries \(700\ \text{kW}\) at \(80\%\) lagging power factor. Determine the kVAR of alternator B.
Solution.
Answer: \(401\ \text{kVAR}\)
15. Formula Summary
| Formula Name | Formula | Variables |
|---|---|---|
| Pitch Factor | \(k_p = \sin(90^\circ \times \text{pitch})\) | \(k_p\) = pitch factor \(\text{pitch}\) = coil span / slots per pole |
| Slot Angle | \(\delta = \dfrac{180^\circ}{\text{slots/pole}}\) | \(\delta\) = slot angle (deg) |
| Distribution Factor | \(k_d = \dfrac{\sin(\dfrac{n\delta}{2})}{n \sin(\dfrac{\delta}{2})}\) | \(k_d\) = distribution factor \(n\) = slots/pole/phase |
| Generated EMF per Phase (Design) | \(E_p = 2.22 k_p k_d f \phi Z\) | \(E_p\) = generated emf per phase (V) \(f\) = frequency (Hz) \(\phi\) = flux per pole (Wb) \(Z\) = conductors per phase |
| Frequency of Generated EMF | \(f = \dfrac{PN}{120}\) | \(f\) = frequency (Hz) \(P\) = poles \(N\) = rotor speed (rpm) |
| Generated EMF per Phase (Circuit) | \(E_p = \sqrt{(V_p \cos\theta + I_p R_a)^2 + (V_p \sin\theta \pm I_p X_{L\text{a}})^2}\) | \(E_p\) = generated emf per phase (V) \(V_p\) = phase voltage (V) \(I_p\) = phase current (A) \(R_a\) = armature resistance (\(\Omega\)) \(X_{L\text{a}}\) = armature reactance (\(\Omega\)) |
| Complex Generated EMF | \(E_p \angle \pm \delta = V_p \angle 0^\circ + (I_p \angle \pm \theta)(R_a + jX_{L\text{a}})\) | \(\delta\) = power angle (deg) \(\theta\) = power factor angle (deg) |
| Short Circuit Current (Wye) | \(I_{\text{sc}} = A\) | \(I_{\text{sc}}\) = short circuit current per phase (A) \(A\) = ammeter reading (A) |
| Short Circuit Current (Delta) | \(I_{\text{sc}} = \dfrac{A}{\sqrt{3}}\) | \(I_{\text{sc}}\) = short circuit current per phase (A) \(A\) = ammeter reading (A) |
| Open Circuit Voltage (Wye) | \(E_{\text{oc}} = \dfrac{V}{\sqrt{3}}\) | \(E_{\text{oc}}\) = open circuit voltage per phase (V) \(V\) = voltmeter reading (V) |
| Open Circuit Voltage (Delta) | \(E_{\text{oc}} = V\) | \(E_{\text{oc}}\) = open circuit voltage per phase (V) \(V\) = voltmeter reading (V) |
| Armature Resistance (Wye DC) | \(R_a = \dfrac{1}{2} R_t\) | \(R_a\) = DC phase resistance (\(\Omega\)) \(R_t\) = terminal DC resistance (\(\Omega\)) |
| Armature Resistance (Delta DC) | \(R_a = \dfrac{3}{2} R_t\) | \(R_a\) = DC phase resistance (\(\Omega\)) \(R_t\) = terminal DC resistance (\(\Omega\)) |
| Synchronous Impedance | \(Z_s = \dfrac{E_{\text{oc}}}{I_{\text{sc}}}\) | \(Z_s\) = synchronous impedance (\(\Omega\)) \(E_{\text{oc}}\) = open circuit voltage per phase (V) \(I_{\text{sc}}\) = short circuit current per phase (A) |
| Synchronous Reactance | \(X_s = \sqrt{Z_s^2 - R_a^2}\) | \(X_s\) = synchronous reactance (\(\Omega\)) \(R_a\) = effective armature resistance (\(\Omega\)) |
| Base Impedance | \(Z_{\text{base}} = \dfrac{V_{\text{base}}^2}{S_{\text{base}}}\) | \(Z_{\text{base}}\) = base impedance (\(\Omega\)) \(V_{\text{base}}\) = phase base voltage (V) \(S_{\text{base}}\) = phase base VA |
| Per Unit Reactance | \(X_{\text{pu}} = \dfrac{X_s}{Z_{\text{base}}}\) | \(X_{\text{pu}}\) = per-unit reactance \(X_s\) = synchronous reactance (\(\Omega\)) |
| Voltage Regulation | \(\%\text{VR} = \dfrac{E_p - V_p}{V_p} \times 100\%\) | \(\%\text{VR}\) = percent voltage regulation \(E_p\) = no-load voltage (V) \(V_p\) = full-load voltage (V) |
| Power Developed per Phase | \(P_d = \dfrac{E_p V_p}{X_s} \sin\delta\) | \(P_d\) = developed power per phase (W) \(\delta\) = power angle (deg) |
| Maximum Power Developed | \(P_{d,\text{max}} = \dfrac{E_p V_p}{X_s}\) | \(P_{d,\text{max}}\) = maximum developed power per phase (W) |
| Three-Phase Output Power | \(P_{\text{out}(3\phi)} = \sqrt{3} V_L I_L \cos\theta\) | \(P_{\text{out}(3\phi)}\) = total 3-phase output power (W) \(V_L\) = line voltage (V) \(I_L\) = line current (A) |
| Three-Phase Copper Loss | \(P_{\text{cu}(3\phi)} = 3 I_p^2 R_a\) | \(P_{\text{cu}(3\phi)}\) = total 3-phase copper loss (W) \(I_p\) = phase current (A) \(R_a\) = phase armature resistance (\(\Omega\)) |
| Alternator Efficiency | \(\eta = \dfrac{P_{\text{out}}}{P_{\text{out}} + P_{\text{losses}}} \times 100\%\) | \(\eta\) = efficiency (\%) \(P_{\text{out}}\) = output power (W) \(P_{\text{losses}}\) = total power loss (W) |
| Copper Loss at Fractional Load | \(P_{\text{cu}_x} = x^2 P_{\text{cu}_{\text{FL}}}\) | \(P_{\text{cu}_x}\) = copper loss at fractional load \(x\) (W) \(P_{\text{cu}_{\text{FL}}}\) = full-load copper loss (W) |
| Governor’s Speed Regulation | \(\text{GSR} = \dfrac{N_{\text{NL}} - N_{\text{FL}}}{N_{\text{FL}}}\) | \(\text{GSR}\) = governor’s speed regulation \(N_{\text{NL}}\) = no-load speed (rpm) \(N_{\text{FL}}\) = full-load speed (rpm) |
| Governor Droop Slope | \(\dfrac{\Delta f}{\Delta P} = \dfrac{\text{GSR} \times f_{\text{FL}}}{P_{\text{FL}}}\) | \(\Delta f\) = frequency change (Hz) \(\Delta P\) = power change (kW) \(P_{\text{FL}}\) = rated capacity (kW) |
| Parallel Active Power Sharing | \(P_t = P_a + P_b\) | \(P_t\) = total active power (W) \(P_a, P_b\) = power shares of alternators A and B (W) |
| Parallel Complex Current Sharing | \(I_t \angle \pm \theta_t = I_a \angle \pm \theta_a + I_b \angle \pm \theta_b\) | \(I_t\) = total line current (A) \(I_a, I_b\) = alternator currents (A) \(\theta\) = power factor angles (deg) |
